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A Fully Automatic Insertion Machine, also known as an Automatic Insertion Machine or AI machine, is a specialized piece of equipment used in the electronics manufacturing industry. Its primary function is to automate the process of placing electronic components onto printed circuit boards (PCBs) during the assembly process.
These machines are designed to handle a wide variety of electronic components, including through-hole components (such as resistors, capacitors, and connectors) that have leads or pins that need to be inserted through holes in the PCB. The machine's automation capabilities significantly increase the speed and accuracy of the component insertion process compared to manual methods.
Key features of a Fully Automatic Insertion Machine may include:
Component Feeding Mechanism: These machines often have various mechanisms for feeding components from bulk reels or trays, preparing them for placement onto the PCB.
Vision System: Many modern machines are equipped with vision systems that use cameras and image recognition software to ensure precise component placement. This helps detect and correct any misalignment or defects in real-time.
Pick-and-Place Mechanism: This is a robotic system responsible for picking up components from their feeders and accurately placing them onto the PCB.
Control System: The machine is controlled by a computerized system that coordinates the various movements and actions required for component insertion.
Programming Interface: Users can program the machine to work with different PCB designs and component types. This typically involves specifying component locations, orientations, and other placement parameters.
Conveyor System: The machine may have a conveyor system that transports the PCB through the different stages of the insertion process.
Fully Automatic Insertion Machines are widely used in industries that require high-volume production of electronic assemblies, such as consumer electronics, aerospace, telecommunications, and Home Appliances. They play a crucial role in achieving efficient and consistent assembly processes, reducing labor costs, and ensuring high-quality production.
The global Fully Automatic Insertion Machine market was valued at US$ 165 million in 2023 and is anticipated to reach US$ 199 million by 2030, witnessing a CAGR of 2.3% during the forecast period 2024-2030.
The world's core manufacturers of Fully Automatic Insertion Machines include Zhonghexu, Panasonic, Universal, Juki, Nobel and Fuji. The top three manufacturers account for approximately 44% of global sales.
The Asia-Pacific region is the world's largest fully automatic insertion machines market, accounting for nearly 73% of the market share.
In terms of product types, axial products occupy a dominant position, accounting for 40% of the market share. At the same time, in terms of applications, consumer electronics is the largest application field, accounting for 33%.
Report Scope
This report aims to provide a comprehensive presentation of the global market for Fully Automatic Insertion Machine, with both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Fully Automatic Insertion Machine.
The Fully Automatic Insertion Machine market size, estimations, and forecasts are provided in terms of output/shipments (Units) and revenue ($ millions), considering 2023 as the base year, with history and forecast data for the period from 2019 to 2030. This report segments the global Fully Automatic Insertion Machine market comprehensively. Regional market sizes, concerning products by Type, by Application, and by players, are also provided.
For a more in-depth understanding of the market, the report provides profiles of the competitive landscape, key competitors, and their respective market ranks. The report also discusses technological trends and new product developments.
The report will help the Fully Automatic Insertion Machine manufacturers, new entrants, and industry chain related companies in this market with information on the revenues, production, and average price for the overall market and the sub-segments across the different segments, by company, by Type, by Application, and by regions.
Market Segmentation
By Company
Zhonghexu Precision Machinery
Panasonic
Universal Instruments Corporation
Juki
Nobel Robot
Fuji
Hanwha
Fuxing Intelligent
B&P Automation Dynamics
Tungson Electronics Machinery
Trand
Mirae
by Type
Radial
Axial
Odd Form
by Application
Consumer Electronics
Home Appliances
Automotive
Industrial
Others
Production by Region
North America
Europe
China
Japan
South Korea
Consumption by Region
North America
U.S.
Canada
Asia-Pacific
China
Japan
South Korea
China Taiwan
Southeast Asia
India
Europe
Germany
France
U.K.
Italy
Russia
Rest of Europe
Latin America, Middle East & Africa
Mexico
Brazil
Turkey
GCC Countries
Chapter Outline
Chapter 1: Introduces the report scope of the report, executive summary of different market segments (by region, by Type, by Application, etc), including the market size of each market segment, future development potential, and so on. It offers a high-level view of the current state of the market and its likely evolution in the short to mid-term, and long term.
Chapter 2: Detailed analysis of Fully Automatic Insertion Machine manufacturers competitive landscape, price, production and value market share, latest development plan, merger, and acquisition information, etc.
Chapter 3: Production/output, value of Fully Automatic Insertion Machine by region/country. It provides a quantitative analysis of the market size and development potential of each region in the next six years.
Chapter 4: Consumption of Fully Automatic Insertion Machine in regional level and country level. It provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space, and production of each country in the world.
Chapter 5: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 6: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product production/output, value, price, gross margin, product introduction, recent development, etc.
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Introduces the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter 10: The main points and conclusions of the report.
These machines are designed to handle a wide variety of electronic components, including through-hole components (such as resistors, capacitors, and connectors) that have leads or pins that need to be inserted through holes in the PCB. The machine's automation capabilities significantly increase the speed and accuracy of the component insertion process compared to manual methods.
Key features of a Fully Automatic Insertion Machine may include:
Component Feeding Mechanism: These machines often have various mechanisms for feeding components from bulk reels or trays, preparing them for placement onto the PCB.
Vision System: Many modern machines are equipped with vision systems that use cameras and image recognition software to ensure precise component placement. This helps detect and correct any misalignment or defects in real-time.
Pick-and-Place Mechanism: This is a robotic system responsible for picking up components from their feeders and accurately placing them onto the PCB.
Control System: The machine is controlled by a computerized system that coordinates the various movements and actions required for component insertion.
Programming Interface: Users can program the machine to work with different PCB designs and component types. This typically involves specifying component locations, orientations, and other placement parameters.
Conveyor System: The machine may have a conveyor system that transports the PCB through the different stages of the insertion process.
Fully Automatic Insertion Machines are widely used in industries that require high-volume production of electronic assemblies, such as consumer electronics, aerospace, telecommunications, and Home Appliances. They play a crucial role in achieving efficient and consistent assembly processes, reducing labor costs, and ensuring high-quality production.
The global Fully Automatic Insertion Machine market was valued at US$ 165 million in 2023 and is anticipated to reach US$ 199 million by 2030, witnessing a CAGR of 2.3% during the forecast period 2024-2030.
The world's core manufacturers of Fully Automatic Insertion Machines include Zhonghexu, Panasonic, Universal, Juki, Nobel and Fuji. The top three manufacturers account for approximately 44% of global sales.
The Asia-Pacific region is the world's largest fully automatic insertion machines market, accounting for nearly 73% of the market share.
In terms of product types, axial products occupy a dominant position, accounting for 40% of the market share. At the same time, in terms of applications, consumer electronics is the largest application field, accounting for 33%.
Report Scope
This report aims to provide a comprehensive presentation of the global market for Fully Automatic Insertion Machine, with both quantitative and qualitative analysis, to help readers develop business/growth strategies, assess the market competitive situation, analyze their position in the current marketplace, and make informed business decisions regarding Fully Automatic Insertion Machine.
The Fully Automatic Insertion Machine market size, estimations, and forecasts are provided in terms of output/shipments (Units) and revenue ($ millions), considering 2023 as the base year, with history and forecast data for the period from 2019 to 2030. This report segments the global Fully Automatic Insertion Machine market comprehensively. Regional market sizes, concerning products by Type, by Application, and by players, are also provided.
For a more in-depth understanding of the market, the report provides profiles of the competitive landscape, key competitors, and their respective market ranks. The report also discusses technological trends and new product developments.
The report will help the Fully Automatic Insertion Machine manufacturers, new entrants, and industry chain related companies in this market with information on the revenues, production, and average price for the overall market and the sub-segments across the different segments, by company, by Type, by Application, and by regions.
Market Segmentation
By Company
Zhonghexu Precision Machinery
Panasonic
Universal Instruments Corporation
Juki
Nobel Robot
Fuji
Hanwha
Fuxing Intelligent
B&P Automation Dynamics
Tungson Electronics Machinery
Trand
Mirae
by Type
Radial
Axial
Odd Form
by Application
Consumer Electronics
Home Appliances
Automotive
Industrial
Others
Production by Region
North America
Europe
China
Japan
South Korea
Consumption by Region
North America
U.S.
Canada
Asia-Pacific
China
Japan
South Korea
China Taiwan
Southeast Asia
India
Europe
Germany
France
U.K.
Italy
Russia
Rest of Europe
Latin America, Middle East & Africa
Mexico
Brazil
Turkey
GCC Countries
Chapter Outline
Chapter 1: Introduces the report scope of the report, executive summary of different market segments (by region, by Type, by Application, etc), including the market size of each market segment, future development potential, and so on. It offers a high-level view of the current state of the market and its likely evolution in the short to mid-term, and long term.
Chapter 2: Detailed analysis of Fully Automatic Insertion Machine manufacturers competitive landscape, price, production and value market share, latest development plan, merger, and acquisition information, etc.
Chapter 3: Production/output, value of Fully Automatic Insertion Machine by region/country. It provides a quantitative analysis of the market size and development potential of each region in the next six years.
Chapter 4: Consumption of Fully Automatic Insertion Machine in regional level and country level. It provides a quantitative analysis of the market size and development potential of each region and its main countries and introduces the market development, future development prospects, market space, and production of each country in the world.
Chapter 5: Provides the analysis of various market segments by Type, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different market segments.
Chapter 6: Provides the analysis of various market segments by Application, covering the market size and development potential of each market segment, to help readers find the blue ocean market in different downstream markets.
Chapter 7: Provides profiles of key players, introducing the basic situation of the main companies in the market in detail, including product production/output, value, price, gross margin, product introduction, recent development, etc.
Chapter 8: Analysis of industrial chain, including the upstream and downstream of the industry.
Chapter 9: Introduces the market dynamics, latest developments of the market, the driving factors and restrictive factors of the market, the challenges and risks faced by manufacturers in the industry, and the analysis of relevant policies in the industry.
Chapter 10: The main points and conclusions of the report.
Frequently Asked Questions
This market study covers the global and regional market with an in-depth analysis of the overall growth prospects in the market. Furthermore, it sheds light on the comprehensive competitive landscape of the global market. The report further offers a dashboard overview of leading companies encompassing their successful marketing strategies, market contribution, recent developments in both historic and present contexts.
- By product type
- By End User/Applications
- By Technology
- By Region
The report provides a detailed evaluation of the market by highlighting information on different aspects which include drivers, restraints, opportunities, and threats. This information can help stakeholders to make appropriate decisions before investing.
